SharkCrate Assembly

How to build a shipping crate in under five minutes

Assembles in Minutes

A lot of people ask, “How do you build a shipping crate?”  The best anser is “Use a SharkCrate!”

All of our standard SharkCrates ship and store flat – some refer to these as knockdown or KD crates.  However, the SharkCrate system is unlike anything you’ve used before.  

Check out this one minute video to see the easiest way to assemble your wood shipping crate from SharkCrates.

 

How to secure your SharkCrate – Screws or Pallet Banding?

After nesting all the SharkCrate panels together, you have a finished crate.  However, you still need to secure the panels together and to the pallet.  Some of our customers use screws and some use metal or poly pallet strapping and some use a combination of both.  Below is a quick description of each method.  PRO Tip:  We use pallet banding when shipping back and forth to our sister company in Germany, BOX.

Wood Screws Used to Secure Wood Shipping Crate

Wood Screws

For small shops that don’t have pallet banding equipment, wood screws are a great alternative.  We include a bag of wood screws with all our standard crates and recommend one screw every on each end and then every 10″ or 3 eyelets.

Pallet Banding Used to Secure Wood Shipping Crate

Pallet Banding

Using steel or poly banding to secure your wood crate is the fastest and most secure method.  This method also makes it easier for your customer or the end user to quickly disassemble and store the crate.  We recommend at least two straps per 4×4 crate.

How to build your wood crate:  Step by step instructions

Step 1

After receiving your SharkCrate, remove the banding and lay the panels out on a level working space.

– Panel 1 – Bottom (with 4 brackets)
– Panels 2 & 4 – Ends (with 2 brackets each)
– Panels 3 & 5 – Sides (no brackets)
– Panel 6 – Top (with 4 brackets)

SharkCrate Collapsible Wood Crate Assembly - Step 1

Step 2

One at a time, place panels 4, 5, and 3 into the brackets
on panel 1 and the adjoining corner brackets, ensuring
that the panels are square and fully inserted into the
brackets.

SharkCrate Collapsible Wood Crate Assembly - Step 2

Step 3

Push panel 2 onto the sides of panel 3 and 5 and slide it carefully down into the bracket on panel 1.

Building a shipping crate step 3

Step 4

Place panel 6 on top of panels 2, 3, 4, and 5. Tip: If you
are having trouble installing the top, make sure that all
other boards are securely seated in their respective
brackets and that your crate is on a level surface.

SharkCrate Collapsible Wood Crate Assembly - Step 4

Step 5

Fully-assembled SharkCrate can be secured to the pallet with metal / poly banding or with the included screws. If using screws, it is recommended that they be placed in the bracket holes approximately every 10″ or 250mm.

Still don’t believe how easy SharkCrates are to assemble?

This uncut video shows one person fully assembling our 48 x 48 x 48 crate and securing with screws in under 5 minutes.

Some of our customer use screws while other use metal or poly banding.  This is really up to the customer as ultimately they need to decide how they are going to use the crates.